Kushal Technologies
Kushal Technologies
Friends Park, Pune, Maharashtra
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Rapid Prototype Services on 3D Printing Machines


We provides multi-faceted rapid prototyping services, includingstereo lithography(SLA), selective laser sintering (SLS), high-speed CNC machining and professional prototype model making. By applying the latest digital technology, our staff of highly-experienced specialists is capable of meeting the most stringent demands in terms of time, cost and precision in the creation of rapid prototypes for products or component parts.

Rapid Prototyping Technology Overview

Rapid prototyping, also known as solid free form fabrication, is an additive layering process. A three-dimensional computer model of a part is sliced into layers by the SLS and SLA rapid prototyping system’s computer program. Each slice is then fed to a processor which in turn directs a laser in X and Y axis directions, as well as controlling the beam output power, to cure or sinter through either UV laser (SLA) or CO2 laser (SLS) the cross section (slice) of the part. After the slice is completed the system's build mechanism vertically repositions incrementally (Z vector), usually between .07mm and .15mm per layer. This process is repeated until the vertical height of the part is completed. Build time can range from one hour to many depending upon the part volume, mass and Z height.

SLS (Selective Laser Sintering) and SLA (Stereolithography Apparatus) have proven invaluable as aids in the rapid development of products. There are virtually no industries, including medical, defense and aerospace that have not realized the benefits of these technologies. If time is money, then rapid technologies should be applied wherever possible in the development and commercialization of new products. Today, the solid free form fabrication processes have gone well beyond prototyping, and are applied with equal success in tooling and rapid manufacturing of precision components in low-volume production applications.




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Product Details:
Minimum Order Quantity1 Unit
Number of Units1
Print Size500 x 500
Services RequiredDesigning, Printing
LocationPune
Industry / ApplicationProduct Development
Frequency of RequirementOne-Time

Industrial design is the use of both applied art and applied science to improve the aesthetics, ergonomics, functionality, and/or usability of a product, and it may also be used to improve the product's marketability and even production. The role of an industrial designer is to create and execute design solutions for problems of form, usability, physical ergonomics, marketing, brand development, and sales.

Industrial design can overlap significantly with engineering design, and in different countries the boundaries of the two concepts can vary, but in general engineering focuses principally on functionality or Utility of Products whereas industrial design focuses principally on aesthetic and user-interface aspects of products. In many jurisdictions this distinction is effectively defined by credentials and/or licensure required to engage in the practice of engineering. "Industrial design" as such does not overlap much with the engineering sub-discipline of industrial engineering, except for the latter's sub-specialty of ergonomics.


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Rapid prototyping is a group of techniques used to quickly fabricate a scale model of a physical part or assembly using three-dimensional computer aided design (CAD) data. Construction of the part or assembly is usually done using 3D printing or "additive layer manufacturing" technology.

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Minimum Order Quantity1 Unit
Type of TechnologyCAD / CAM
Type of Service ProviderDesigning Firm
Type of Service ContractProject Based

'Rapid prototyping' is a group of techniques used to quickly fabricate a scale model of a physical part or assembly using three-dimensional computer aided design (CAD) data. Construction of the part or assembly is usually done using 3D printing or "additive layer manufacturing" technology.

The first methods for rapid prototyping became available in the late 1980s and were used to produce modelsand prototype parts. Today, they are used for a wide range of applications and are used to manufactureproduction-quality parts in relatively small numbers if desired without the typical unfavorable short-run economics. This economy has encouraged online service bureaus. Historical surveys of RP technology start with discussions of simulacra production techniques used by 19th-century sculptors. Some modern sculptors use the progeny technology to produce exhibitions. The ability to reproduce designs from a dataset has given rise to issues of rights, as it is now possible to interpolate volumetric data from one-dimensional images.

As with CNC subtractive methods, the computer-aided-design - computer-aided manufacturing CAD-CAMworkflow in the traditional Rapid Prototyping process starts with the creation of geometric data, either as a 3D solid using a CAD workstation, or 2D slices using a scanning device. For RP this data must represent a valid geometric model; namely, one whose boundary surfaces enclose a finite volume, contain no holes exposing the interior,and do not fold back on themselves. In other words, the object must have an “inside.” The model is valid if for each point in 3D space the computer can determine uniquely whether that point lies inside, on, or outside the boundary surface of the model.CAD post-processors will approximate the application vendors’ internal CAD geometric forms (e.g., B-splines) with a simplified mathematical form, which in turn is expressed in a specified data format which is a common feature in Additive Manufacturing: STL (stereolithography) a de facto standard for transferring solid geometric models to SFF machines. To obtain the necessary motion control trajectories to drive the actual SFF, Rapid Prototyping, 3D Printing or Additive Manufacturing mechanism, the prepared geometric model is typically sliced into layers, and the slices are scanned into lines [producing a "2D drawing" used to generate trajectory as in CNC`s toolpath], mimicking in reverse the layer-to-layer physical building process.


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Minimum Order Quantity1 Unit
Type of TechnologyCAD / CAM
Type of Service ProviderDesigning Firm
Type of Service ContractProject & Retainer Based

The FDM technique relies on melting and selectively depositing a thin filament of thermoplastic polymer (ABS - engineering and medical grade - plastic, Polycarbonate and investment casting wax) in a cross-hatching fashion to form each layer of the part. The material is in the form of a wire supplied in sealed.

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Type of TechnologyCAD / CAM
Type of Service ProviderDesigning Firm
Type of Service ContractProject Based

Selective Laser Sintering (SLS) is an additive manufacturing (AM) technique that uses a laser as the power source to sinterpowdered material (typically metal), aiming the laser automatically at points in space defined by a 3D model, binding the material together to create a solid structure. It is similar to direct metal laser sintering (DMLS); the two are instantiations of the same concept but differ in technical details. Selective laser melting (SLM) uses a comparable concept, but in SLM the material is fully melted rather than sintered,[1] allowing different properties (crystal structure, porosity, and so on). SLS (as well as the other mentioned AM techniques) is a relatively new technology that so far has mainly been used for rapid prototyping and for low-volume production of component parts. Production roles are expanding as the commercialization of AM technology improves.

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Product Details:
Minimum Order Quantity1 Unit
Type of TechnologyCAD / CAM
Type of Service ProviderDesigning Firm
Type of Service ContractProject Based

A prototype is an early sample, model, or release of a product built to test a concept or process or to act as a thing to be replicated or learned from. It is a term used in a variety of contexts, includingsemantics, design, electronics, and software programming. A prototype is designed to test and try a new design to enhance precision by system analysts and users. Prototyping serves to provide specifications for a real, working system rather than a theoretical one. In some workflow models, creating a prototype (a process sometimes called materialization) is the step between theformalization and the evaluation of an idea.

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Product Details:
Minimum Order Quantity1 Unit
Type of TechnologyCAD / CAM
Type of Service ProviderDesigning Firm
Type of Service ContractProject Based

We are High Quality Product Development firm that specializes in producing prototypes for plastic, metal, electronics and textile products. Our design team holds degrees in plastics engineering, mechanical engineering, aerospace engineering and industrial design engineering. Our unique design and development process allows our clients to start with only a napkin sketch, where we then run wild with all aspects of design and development, as well as eventual prototyping to prove their own unique consumer product.

Prototyping is part of what we do and is involved in every aspect of our design process. We have state of the art product development equipment that allows us to do prototype manufacturing in a matter of hours once the design process is complete.


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Product Details:
Minimum Order Quantity1 Unit
Type of TechnologyCAD / CAM
Type of Service ProviderDesigning Firm
Type of Service ContractProject Based

A prototype is an early sample, model, or release of a product built to test a concept or process or to act as a thing to be replicated or learned from.[1] It is a term used in a variety of contexts, includingsemantics, design, electronics, and software programming. A prototype is designed to test and try a new design to enhance precision by system analysts and users. Prototyping serves to provide specifications for a real, working system rather than a theoretical one. In some workflow models, creating a prototype (a process sometimes called materialization) is the step between theformalization and the evaluation of an idea.

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Approx. Rs 250 / Unit
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Product Details:
Minimum Order Quantity1 Unit
BrandKushal
ColorWhite, Natural, Blue, Multicolor, Transparent
SizeAs per Customer Requirements

We have carved a niche amongst the customers for offering bulk of Prototyping Spare Parts. These Prototyping Spare Parts are manufactured by us as per the set industrial norms and standards. Moreover, we test these Prototyping Parts at various levels till the final dispatch to ensure their quality. Besides this we offer these Prototyping Parts to the clients at market leading prices.

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Product Details:
Minimum Order Quantity1 Unit
Type of TechnologyCAD / CAM
Type of Service ProviderDesigning Firm
Type of Service ContractProject Based

3D Prototype Design is a rapid prototyping and 3d printing service provider. We offer 3d prototyping services with Fused Deposition Modeling, rapid prototyping technology . With our years of experience and knowledge it has provided us with an unparalleled understanding of the 3d prototype industry and capabilities, which is of great value to our customers. Coupled along with quality 3d prototypes and a commitment to customer service and satisfaction, we have the ability to become a powerful part of your research and development team with our rapid prototyping and 3d printing services.Our nylon 3d prototypes offer several of the benefits of an injection-molded part, but without having to go to the expense of creating and injecting molds. Our nylon parts are durable as well as flexible. We can produce living hinges, snap fit components, functioning springs as well as 3d prototypes that can be snap-fit, drilled and tapped. You can also run fluids through, sterilize and paint parts.

Testing your design with a 3d prototype not only can save you time but an incredible amount of money. We have had many customers who integrated this step into their research and development process as the small costs associated with the parts is far less than what it would cost to fix a mistake once the molds have been created. Our rapid prototyping service brings your concept to creation quickly, so that your development workflow is not bottlenecked.

 


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Approx. Rs 800 / Unit
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Product Details:
Minimum Order Quantity1 Unit
Service DurationAs per Customer requirements
Preferable Date / MonthAll

Kushal Technologies is a Product Design Company  successfully Conceptualizing, Designing and Modifying   variety of Products from Lifestyle, Electronics, Electrical, Industrial and Medical Products.  Aside from designing, we are also responsible for modeling, testing  and developing prototypes.

We as Product Designers discuss requirements with clients, sketching design ideas, selecting appropriate materials, using computer software to create design specifications, producing samples, researching market trends, and collaborating with other departments involved in production processes.

We also suggest in selection of materials and testing of designs to evaluate product feasibility and meeting requirements. We excel in designing consumer-friendly and on-trend products to achieve customer objectives and preferences, resulting in accelerated client revenues.

 

Before going to make a die you need to verify that you are really ready for DIE with following checklist.
1. Have you Tested your product with satisfactory conditions?
2. Do you know you can test your product by printing with rapid prototyping technology?
3. Do you know FDM 3D printing cost is very less?
4. Can you provide a 3D model of your component in STEP/IGES format?
If any of above questionaries’ have answered YES. 
Then you are at right place. 
Ask us how we can help you with 3D printing.


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Kushal Technologies
Kushal
No. F-13, B Building, Friends Park Senapati Bapat Road
Pune - 411016 , Maharashtra , India
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